Microscope enhances CNC grinding performance

(L-R) Jörg Federer, Application Manager of the Numroto Technology Centre; Michael Knorr, Numroto Application Engineer; and Schneider of Keyence Switzerland pose with the Keyence high-resolution digital microscope to aid analysis of tool surface quality.

NUM is the manufacturer of high-end CNC Systems in Teufen, Switzerland. It has equipped its Numroto Technology Centre with Keyence, a high-resolution digital microscope that enables comprehensive analysis of the surface quality of ground precision tools.

Jörg Federer, Manager at NUM headquarters says, “Numroto is our flagship product. Ever since the software’s initial release in 1987, development has centred on the core principle of achieving a comprehensive tool grinding solution.”

“It is important to analyse and optimise the entire process chain. The new digital microscope extends our surface analysis capabilities down to sub-micron levels, providing valuable feedback on process technology and tool production quality,” he said.

NUM operates extensive research and development facilities covering the hardware and software components of CNC systems and drives, as well as the design of a wide range of motor types.

The Numroto Technology Centre forms an extension to these facilities, providing both in-house product development expertise and customer-accessible applications support services.

The high performance CNC platforms, such as NUM’s Flexium+ system, many of today’s machine tools are capable of producing superb results. Numroto software can calculate paths so accurately that theoretically micrometre-precise tools should always result.

However, a number of factors can prevent this precision being reflected in the ground tool. The primary causes of grinding machine errors are usually correctable and consist of mechanical limits and wear. The effects of dynamic limits generally manifest themselves at transitions between geometry elements.

This critical area is often traversed in less than 100 milliseconds – during which time the swivel axis stops and the rotary axis accelerates rapidly – and means that sub-optimal drive settings can cause grinding-in.

By analysing any visible marks on the tool’s surface using digital microscopy, it is possible to determine the necessary corrections to the drive settings.

Another common source of tool grinding error is when the grinding wheel does not run completely true or is not cleanly dressed. This can create regular grooves on the tool’s relief angle, especially at the transition between the relief angles.

Invisible to the naked eye, even with a magnifying glass, the grooves are caused by the grinding wheel glancing against the work piece during every revolution. This resolving power of the digital microscope facilitates a very quick check on the condition and dynamic performance of grinding wheels.

The expertise and resources of the Numroto Technology Centre are available to customers as well as to NUM’s research and development teams. The centre undertakes feasibility studies on special tools, and provides Numroto customer training.



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