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Digital lacquer embossing for flooring from Hymmen

Hymmen GmbH’s digital lacquer embossing technology in action during the production process at Amorim.

Hymmen GmbH Maschinen-und Anlagenbau, based in Bielefeld (Germany), is known for its innovative solutions and has now solidified its reputation as a key player in the digital printing technology sector.

The company recently partnered with Amorim Cork Flooring, a market leader in sustainable cork flooring and wall decorations, to commission a new production line at Amorim’s Porto (Portugal) site for enhancing its production capabilities.

Hymmen’s Jupiter digital printing line is at the heart of Amorim’s new production setup. This line, along with the DLE-plus (digital lacquer embossing) technology, was implemented swiftly and efficiently.

Unlimited flexibility

The digital printing technology is pivotal for the future of flooring due to its unlimited design flexibility and ability to cater to a wide range of materials. This technology supports faster market responses, reduces material waste, and lowers process costs while enhancing market differentiation.

To ensure widespread access to their advanced digital printing technologies, Hymmen has partnered exclusively with i4F. This collaboration promotes Hymmen’s strong digital printing intellectual property portfolio, including their DLE technology that delivers highly realistic optics and haptics, setting a new standard in the industry.

Jupiter JPT-C digital single pass machine is designed for 24x7 industrial production and features a high-precision continuous substrate conveyor for maximum register accuracy. It operates at printing speeds of 25-50 metres per minute and offers an optical resolution exceeding 1000 DPI.

The Jupiter line ensures the highest colour stability and print quality. Additionally, the DLE technology creates embossed-in-register (EIR) structures that perfectly match the surface decor.

This enhances surface performance while maintaining core lacquer properties such as hardness, bonding, scratch resistance, and chemical reliability.

This ambitious project culminated in the first digitally printed cork flooring being scheduled for market introduction in January 2024. Fernando Melo, CEO of Amorim Cork Flooring, said: “We are confident that this state-of-the-art technology, which allows us to produce flooring with fantastic decors and intense, well-defined structures, will keep us a step ahead in the market.”

The successful implementation of Hymmen’s advanced digital printing technology at Amorim marks a significant milestone in the flooring industry, showcasing the potential for future innovations and collaborations.

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