The Indian furniture manufacturing sector is moving towards automated plants with software, artificial intelligence (AI) for mass production, with quality control systems to match global standards.

Intelligent door production lines are revolutionising the industry by incorporating advanced technologies such as automation, robotics, and AI. These lines are designed to optimise production processes, enhance efficiency and improve overall product quality.

With these lines we can produce up to 500 doors and door frames per shift. Some of these key components and technologies are:

•        Automated material handling: Robotic arms and automated guided vehicles (AGVs) handle raw materials, components, and finished products, minimizing manual labour and reducing the risk of human error.

•        CNC machining centres: Computer numerical control machines precisely cut, shape and drill door components with high accuracy and repeatability.

•        Robotic assembly: Robots assemble door frames, panels, and hardware, ensuring consistent quality and reducing labour costs.

•        AI-powered quality control: AI-powered vision systems and sensors inspect doors at various stages of production, identifying defects and ensuring adherence to quality standards.

•        IoT connectivity: Internet of Things sensors and devices monitor equipment performance, track production progress, and provide real-time data for predictive maintenance and process optimization.

Among the benefits of intelligent door production lines are increased efficiency, reducing lead times and increasing output. Consistent and precise manufacturing processes minimize defects and ensure high-quality products.

It reduces labour costs, minimizes material waste, and optimizes energy consumption. Automation eliminates the need for manual handling of heavy materials, reducing the risk of workplace injuries.

Intelligent lines can be easily re-configured to accommodate different door designs and production volumes, adapting to changing market demands.

Pune-based Aadhunik Woodworking Machinery (AWM) offers smarter, greener and efficient door and door frame production facilities, from stand-alone equipment to totally automated lines.

Aadhunik offers process consultation, machinery selection, layout, hardware and software for quality control and management information system. For these lines we have European and Chinese options, both backed by strong, well trained service support.

Aadhunik also offers state-of-the-art technology and value addition for flat lamination systems, UV coating lines, automatic spraying machine, and profile wrapping solutions. For more information, write to praveendhore@gmail.com.

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